IMPECCABLE CONTROL | PRODUCTION TRACKING SYSTEM
Tracking from Warehouse to Production Line, from Production Line to Shipment is Possible!
RFID technology to automatically track and record various aspects of the production process.
RFID PRODUCTION TRACKING SYSTEM
GENERAL FEATURES OF THE SYSTEM
A production tracking system enables the tracking and management of materials and products in the production process. This system uses RFID tags and readers to track the location and movement of materials and products in the production process. In this way, up-to-date information can be accessed during the production process, errors and delays can be detected and production processes can be made more efficient.
All production stages can be monitored through a centralized system.
It eliminates the risk of under- or over-counting and faulty product entry and exit due to human error.
Thanks to the RFID tags embedded in the products, each product will have its own unique number, such as a serial number, so that it can be tracked at every stage from the beginning to the end of production without being confused with other products.
The entry of raw materials or partially processed sub-industrial products into your business can be tracked and counted in quantities, parcels, pallets or containers,
By reducing the use of materials and energy in the production process, it can increase sustainability.
How does the RFID PRODUCTION TRACKING SYSTEM work?
- Tagging: Every product or component in the manufacturing process is tagged with an RFID tag or chip. This tag carries the product’s unique identification number (UID). This identification number can include the product’s characteristics and traceability information.
- Readers and Antennas: RFID readers and antennas are placed at different points on the production line. These readers read the data on the tags of products or components with radio waves.
- Data Collection: As the product or component moves through the production line, RFID tags are detected by readers. The reader receives the identification number and other relevant information from the tag.
Advantages of the System
Real Time Monitoring
It allows products to be tracked at every stage in the supply chain.
Data Accuracy
Automatic RFID reading minimizes data entry errors and enables more accurate monitoring of production processes.
Theft and Forgery Prevention
By enabling products to be tracked, it can reduce the risk of theft and counterfeiting.
Time Saving
It eliminates time-consuming processes such as manually scanning products or entering handwritten data.
Inventory Management and Tracking
The inflow and outflow of products is automatically recorded, so stock levels are better managed.
Areas of Use
In general terms, the production tracking system is used in every area where production takes place. This system is used in factories, R&D centers and production centers.
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OTHER SOLUTIONS
RFID FAST COUNT SYSTEM
RFID fast counting system enables fast and accurate counting of products using RFID tags. This system can provide faster and more accurate results compared to barcode scanning. In addition, RFID tags can also be used to track the position and movement of objects.
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Why Should RFID Be Used in Cold Chain Transportation?
In Cold Chain Transportation, RFID technology plays a crucial role in maintaining appropriate temperature conditions, especially for perishable goods. RFID (Radio Frequency Identification) technology provides significant advantages in this process:
Temperature Monitoring: RFID tags equipped with temperature sensors continuously track temperature fluctuations. This feature offers an effective solution for maintaining quality and freshness economically.
Data Accuracy and Traceability: RFID tags securely store and transmit data, ensuring reliable traceability throughout the cold chain. This enhances compliance and strengthens the overall cold chain integrity.
Process Automation: RFID technology automates processes related to warehouse management, product continuity, and quality control. This leads to increased efficiency and cost savings.
Enhanced Security: RFID tags provide security against threats such as tampering and unauthorized access. They prevent interference with the tags, ensuring maximum product safety.
Exception Management: RFID technology detects deviations in temperature or other critical metrics, triggering real-time alerts. This helps prevent spoilage and facilitates prompt action.
Features of RFID Temperature Sensors
Teknopalas’ specialized RFID and NFC tags offer unique features for maintaining the cold chain:
Lightweight and Compact Design: The tags are only 1 mm thick and can be designed as either a shipping label or a card.
Adjustable Logging Intervals: Temperature recording intervals, alarm levels, and similar parameters can be customized for each tag and updated as needed.
High Data Storage Capacity: Temperature data can be stored offline within the chip and accessed easily via the cloud.
Multiple Reading Methods: Users can read temperature logs using fixed readers, handheld readers, or NFC-enabled smartphones.
Long Battery Life: The system optimizes and adjusts the battery life of the tags to meet specific requirements.
Wide Temperature Recording Range: The tag records temperatures from -30°C to +50°C with ±0.25°C accuracy.
Ease of Tracking with Mobile App and NFC
Teknopalas RFID and NFC tags enable user-friendly cold chain tracking through a mobile application. By loading temperature data onto the app, users can monitor temperature changes from anywhere. Additionally, temperature data can be accessed seamlessly by tapping NFC-enabled phones to the tags.
Cloud-Based Data Integration
Our RFID and NFC tags provide options for temperature tracking, offline storage, and cloud uploading. This allows office staff to monitor the cold chain remotely, improving storage management. At Teknopalas, we offer businesses highly secure, accurate, and continuous monitoring systems with solutions such as RFID cold chain tracking and NFC cold chain monitoring. By ensuring reliable and efficient solutions with our RFID tags, we enhance success in cold chain logistics.
RFID Smart Production Solutions
In the fast-paced world of manufacturing, productivity is crucial. Every second counts, and every process must be optimized to maximize output. This is where RFID smart production solutions come in, revolutionizing manufacturing operations. This article explores the transformative impact of RFID technology on the future of manufacturing.
Understanding RFID Technology
RFID technology uses radio waves to identify and track objects, assets, and products in real time. It consists of tags attached to items, readers that collect data from these tags, and a system that processes the data. Unlike traditional barcodes, RFID tags don’t need a direct line of sight and can store much more data, making them ideal for manufacturing applications.
Advanced Asset Tracking and Management
One major advantage of RFID smart production solutions is the ability to track and manage assets throughout the production process. By tagging raw materials, components, and finished products, manufacturers gain real-time visibility into their inventory’s location and status. This improves inventory management, reduces stockouts, minimizes excess inventory, and streamlines replenishment.
Streamlined Production Processes
RFID technology also helps streamline production processes. By placing RFID tags on work-in-progress (WIP) items and production equipment, manufacturers can track the flow of goods through the production line. This leads to better planning and scheduling, as well as identifying bottlenecks or inefficiencies to address and improve overall productivity.
Real-Time Information
- Know what happened, when it happened, and why.
Operational Flexibility
- Adapt quickly to changing production needs.
Flawless Productivity
- Manage assets and inventory holistically and scale on demand.
Customized Solutions
- Easily customize data exchanges and workflows.
Quality Control and Traceability
Ensuring product quality and traceability is essential, especially in industries like automotive, aerospace, and pharmaceuticals. RFID smart manufacturing solutions help manufacturers implement strong quality control measures. By tracking components and recording production parameters, RFID technology allows for accurate traceability. In the event of a quality issue or product recall, it enables quick identification of affected products and effective corrective actions.
Workforce Optimization
Beyond asset and production management, RFID technology optimizes workforce productivity. By equipping workers with RFID-enabled badges or wearables, manufacturers can track their movements and activities on the shop floor. This data helps analyze workflow patterns, identify process improvement opportunities, and ensure safety compliance.
Looking to the Future
As technology evolves, the applications of RFID smart manufacturing solutions are limitless. Advances in RFID tag miniaturization, sensor integration, and data analytics will enhance RFID capabilities. These advancements promise greater efficiency, agility, and innovation in manufacturing.
As a result, RFID smart production solutions are transforming the manufacturing environment by providing real-time visibility, improving process efficiency, guaranteeing product quality and optimizing workforce productivity. As manufacturers embrace the power of RFID technology, they are poised to gain a competitive advantage in an increasingly complex and dynamic global marketplace.
Make Your Business Processes Efficient with RFID
In today’s fast-paced business environment, efficiency is key to staying ahead of the competition. One of the technologies revolutionizing operations across various industries is Radio Frequency Identification. Make your business processes efficient with RFID and unlock the most advantages.
Advanced Inventory Management
RFID tags enable real-time tracking of inventory throughout the supply chain. With RFID readers strategically placed in warehouses and distribution centers, businesses can accurately monitor stock levels and locate products quickly. This eliminates the need for manual inventory counts, reducing errors and saving valuable time. What’s more, RFID technology provides insights into inventory movement patterns, allowing businesses to optimize stock levels and minimize excess inventory, thus freeing up capital that can be invested elsewhere.
Optimized Asset Tracking
Lost or misplaced assets can place a significant strain on resources. RFID technology allows businesses to precisely tag and track assets. Whether it’s equipment in a healthcare facility or tools on a construction site, RFID systems provide visibility into the location and condition of assets, minimizing losses and streamlining maintenance processes. This not only minimizes the risk of loss or theft, but also streamlines maintenance processes by facilitating proactive service based on usage patterns and condition monitoring.
Increased Efficiency in Logistics
RFID-enabled logistics operations can streamline processes from shipment to delivery. By tagging packages and pallets with RFID tags, companies can automate tracking and routing, improve accuracy and reduce transportation times. This level of visibility enables better coordination with suppliers and carriers, leading to smoother operations and satisfied customers. In addition, RFID technology enables real-time monitoring of environmental conditions during transportation, ensuring the integrity of sensitive goods such as pharmaceuticals or perishables.
As a result, integrating RFID technology into your processes can lead to significant efficiency gains in your operations. From inventory management to logistics, RFID systems offer a versatile solution to meet the demands of today’s business environment. Embrace RFID and make your business processes efficient with RFID. Move towards greater productivity and success.